| OVERVIEW: | |||
| Ultra-fine grinding has proved to be a major attraction for industries to use in improving the quality of products. An attritor mill has a specific advantage over other conventional milling equipment and thus are very popular among the industry owners and process managers. Our flawless designed and manufactured advanced featured SmartGrind Attritors are thus employed in numerous applications in various industries across the globe. Our SmartGrind Attritors are in high demand in countries spanning Middle East, Africa, South East, Bangladesh, Myanmar and Sri Lanka apart from India where it leads the market.The Attritor Mill consists of a stationary vertical grinding chamber which in turn contains the shaft. The shaft bears counter projecting agitator rods. The chamber is filled with required volume of grinding media i.e. grinding balls. The material is directly charged into the grinding chamber from the top of the chamber. The material or the batch to be processed is being aggressively agitated along with the grinding media. The necessary energy for dispersion and grinding is transmitted to the grinding media by the agitator rods. The higher degree of collision between grinding media, agitator rods, materials and tank chamber inside the chamber brings about fine grinding effect. .The mill is run for a certain operating time based upon the process requirement.These SmartGrind Attritor Mills are used in many industries like paint, ink, pigments, coatings, chemicals, food processing, beverages, pharmaceuticals, cosmetics etc. | |||
SALIENT FEATURES
Features
- Aimed to achieve higher degree of
- Grinding
- Dispersing
- Designed for optimum particle size reduction our SmartGrind Attritor Mill reduces particle size upto 3-5 microns.
- Available in wide range of capacities from laboratory scale to production scale. Various chamber configurations available to meet process requirements ranging from 1 L to 300 L and beyond.
More Features
- Grinding media used are made up of stainless steel, zirconium oxide, tungsten carbide, ceramic, glass etc. Balls of appropriate size and shape are chosen to give best grinding and dispersing effect. For better grinding results two sets of balls with different sizes are being used.
- The chamber is jacketed for cooling or heating purpose and provisions of necessary inlet and outlet with nozzles bring about perfect process environment for the attritor mill.
- Mechanical seals or any other appropriate seals are being employed as the sealing system as the sealing in Attritor Mills is one of the most vital parameter for their performance.
- Our precisely calculated torque, revolutions of shafts and agitator rods, shape, design and articulation of agitator rods, dimensions of chamber, type and material of construction of grinding media, sealing system etc. make our SmartGrind Attritor Mills give unmatched quality and superior performance.
- Our SmartGrind Attritor Mills are well capable of handling low to high viscous materials, thus it proves to be very efficient in wet milling technologies.
Features
- SmartGrind Attritor Mills are manufactured with variety of materials of construction that may include Mild Steel (MS), Stainless Steel (SS) of all grades and several other materials to suit your process requirements.
- Grinding media used are made up of stainless steel, zirconium oxide, tungsten carbide, ceramic, glass etc. Balls of appropriate size and shape are chosen to give best grinding and dispersing effect. For better grinding results two sets of balls with different sizes are being used.
- Finished material discharge is through valves or tilting.
More Features
- A perfect operating speed ranging from 10 to 1440 revolutions per minute (RPM) to suit your requirement is achieved by combining of superior quality Motor, VFD (Variable Frequency Drive) and other electro-mechanical arrangements.
- All our SmartGrind Attritor Mill models are safe, as we offer every product in certified explosion proof options.
- The SmartGrind Attritor Mills may combine with smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features to make your entire set of machinery and process ‘smarter’.
- Temperature control with the help of a temperature sensor and controller, which automatically stops the grinding motor when a set temperature is exceeded.
- SmartGrind Attritor Mills are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc give the machines unmatched look.
- The SmartGrind machines generate unbelievably low noise during operation thus reducing the sound pollution.
SPECIFICATION
| Product Code / Model No. | Vessel / Full Cap. [Lit] | Working / Batch Cap. [Lit] | Motor Rating (HP) | Disc RPM | ||||
| SmartGrind ATR-AF-1 | 3 | 1 | 1 | 700/1400 | ||||
| SmartGrind ATR-AF-3 | 9 | 3 | 2 | 700/1400 | ||||
| SmartGrind ATR-AF-5 | 15 | 5 | 3 | 700/1400 | ||||
| SmartGrind ATR-AF-10 | 30 | 10 | 3 | 700/1400 | ||||
| SmartGrind ATR-AF-15 | 45 | 15 | 7.5 | 700/1400 | ||||
| SmartGrind ATR-AF-20 | 60 | 20 | 10 | 700/1400 | ||||
| SmartGrind ATR-AF-25 | 75 | 25 | 12.50 | 700/1400 | ||||
| SmartGrind ATR-AF-30 | 90 | 30 | 15 | 700/1400 | ||||
| SmartGrind ATR-AF-40 | 120 | 40 | 15 | 700/1400 | ||||
| SmartGrind ATR-AF-50 | 150 | 50 | 20 | 700/1400 | ||||
| SmartGrind ATR-AF-60 | 180 | 60 | 20 | 700/1400 | ||||
| SmartGrind ATR-AF-70 | 210 | 70 | 25 | 700/1400 | ||||
| SmartGrind ATR-AF-80 | 240 | 80 | 25 | 700/1400 | ||||
| SmartGrind ATR-AF-100 | 300 | 100 | 30 | 700/1400 | ||||
| If any special requirement regarding above product pls. give the detail to fulfill your requirement. | ||||||||
RENDER ADVANTAGES
USES & APPLICATION
|
|||
|
|||
- Chemicals
- Paints
- Inks
- Coatings
- Pigments
- Colorants
- Cosmetics
- Confectioneries
- Food processing
- Beverages
- Pharmaceuticals
- Resins
- Polymers
- Adhesives
- Herbal
- Textiles
- Plastics
- Polyester
- Polyurethanes
