OVERVIEW:
Basket Mills have been very successfully employed in the process of batch grinding of paints and for pigment dispersion. Basket mills are designed for combined process of material premixing, mixing, dispersing and grinding in a single operation. Renders India has years of experience and expertise in manufacturing the highly efficient and performance workhorse Basket Mills. Branded and marketed as SmartGrind Basket Mill, our quite efficient Basket Mills are an outstandingly versatile dispersion system that can be applied to a wide range of processing industries. This Basket Mill has redefined batch dispersion systems. This system offers a high degree of dispersion which can be many times more efficient than traditional media milling systems. The performance and the quality of the SmartGrind Basket Mills manufactured by Renders India has garnered immense accolades across several industries in India and overseas.The basket mill contains a milling basket or a grinding chamber which is immersed in the process tank containing the raw material. The grinding chamber holds grinding media. Initially the integrated impeller or blade begins dispersing and pumps the raw material into the grinding chamber containing the media. The combined effect of hardened milling discs and appropriately chosen grinding beads brings about high shearing and attrition forces resulting into fine grinding and dispersion. Separator at the bottom of the basket restricts beads getting passed into the raw material in the vessel. The milled material is getting passed through the separator into the vessel. This process is repeated until the complete mass of the product gets properly milled and dispersed.
Basket MIll

SALIENT FEATURES

Features

  • Several tasks in single operation and in single container.
    • Mixing
    • Dispersing
    • Grinding
  • Designed for particle size reduction, dispersion and mixing. Our SmartGrind Basket Mills reduce the particle size upto 10 microns.
  • Available in wide range of capacities from small scale to large production scale. Various vessel capacities configurations available to meet process requirements ranging from 100 L to 2000 L and beyond.

More Features

  • It has hydraulic lifting and lowering arrangement by virtue of which we can move or change the vessel easily. The hydraulic arrangement also enables us to process multiple type of batches in the SmartGrind Mill without contamination in the final product.
  • Our SmartGrind Basket Mills may also contain one or two shafts, thus integrating with disperser models.
  • Mechanical seals or any other appropriate seals are being employed as the sealing system as the sealing in Basket Mills is one of the most vital parameter for their performance.
  • Our precisely calculated torque, revolutions of shafts, impellers and grinding discs inside chamber, dimensions of chamber, shape, size, type and material of construction of grinding media beads, sealing system etc. make our SmartGrind Basket Mills give unmatched quality and superior performance.
  • A perfect operating speed ranging from 10 to 2880 revolutions per minute (RPM) to suit your requirement is achieved by combining of superior quality Motor, VFD (Variable Frequency Drive) and other electro-mechanical arrangements.
  • The Basket Mill is equipped with provisions for easy and convenient cleaning to avoid any possible contaminations.

Features

  • SmartGrind Basket Mills are manufactured with variety of materials of construction that may include Mild Steel (MS), Stainless Steel (SS) of all grades and several other materials to suit your process requirements. Construction materials are suitable for strong abrasive and corrosion resistance.
  • Grinding media used are made up of stainless steel, zirconium oxide, tungsten carbide, ceramic, glass etc. Beads of appropriate size and shape are chosen to give best grinding and dispersing effect.
  • The chamber is jacketed for cooling or heating purpose and provisions of necessary inlet and outlet with nozzles bring about perfect process environment.

More Features

  • All our SmartGrind Basket Mill models are safe, as we offer every product in certified explosion proof options.
  • It has an optional quickly and easily interchangeable impellers/blades for mixing and dispersing of different applications.
  • The SmartGrind Basket Mills may combine with smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features and process automation provisions to make your entire set of machinery and process ‘smarter’.
  • SmartGrind Basket Mills are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc. give the machines unmatched look.
  • Finished material discharge is through valves or manually by movable tanks.
  • The SmartGrind machines generate unbelievably low noise during operation thus reducing the sound pollution.
  • Our SmartGrind Basket Mills are well capable of handling low to medium viscous materials, thus it proves to be very efficient in wet milling and dispersing technologies.

SPECIFICATION

Product Code / Model No. Tank / Full Cap. [Lit] Working / Batch Cap. [Lit] Disperser Motor Rating Disperser Shaft RPM Disperser Blade Type Basket Blade Basket Media Hyd. Motor HP Lifting & Lowering Arrangement
SmartMix BSK-AF-200 250 200 15 1440 saw tooth /cutter/ high vaned / high shear / cowles Blade Special Grinding disc beads with cooling circulation 1.5 Hydraulic Operated
SmartMix BSK-AF-200 625 500 30 1440 saw tooth /cutter/ high vaned / high shear / cowles Blade Special Grinding disc beads with cooling circulation 2 Hydraulic Operated
SmartMix BSK-AF-200 1250 1000 50 1440 saw tooth /cutter/ high vaned / high shear / cowles Blade Special Grinding disc beads with cooling circulation 3 Hydraulic Operated
If any special requirement regarding above product pls. give the detail to fulfill your requirement.

RENDER ADVANTAGES

USES & APPLICATION

  • Our SmartGrind Basket Mill is compact designed thus occupying very less space.
  • The SmartGrind Basket Mills are very cost effective, energy efficient and thus are economical in operation.
  • Superior materials, components used to construct our SmartGrind Basket Mills impart maximum durability with sturdy and robust characteristics.
  • Our aim of ‘guaranteed satisfaction’ is achieved by fully customized design for small tank capacities to large tank capacities for various viscosity ranges and customization of other components including material of construction, impellers and other features according to the customers’ need.
  • Our SmartGrind Basket Mills are configured and manufactured of high grade components like motor, gearbox, belts, bearings, seals improves quality of the machine.
  • Our machines are safe, easy and convenient in operation without any hassles.
  • Renders SmartGrind Advanced Featured (AF) Basket Mills possess all advanced features that you wish to possess. You may opt to add on speed control, pressure monitoring and control, temperature monitoring and control, HMI Control panels, process automation by limit switches, auto control valves, load cells, ultra sonic sensors, etc.
  • Easy available of spare parts or wear and tear parts
  • We design and manufacture SmartGrind Basket Mills with latest industry standards and comply with international standards of engineering.
  • Short manufacturing and delivery time.
  • Dispersion Paint
  • Marine Paint
  • Wood Paint / Varnish
  • Top Coat
  • Road Marking Paint
  • Fillers
  • Pigment Production
  • Printing Inks
  • Screen Printing Inks
  • Chemicals
  • Paints
  • Inks
  • Coatings
  • Pigments
  • Colorants
  • Confectionary
  • Microbiological products
  • Lubricant Additives
  • Paper coatings
  • Pharmaceuticals
  • Resins
  • Polymers

Also available in economy models (EC series).