|Laboratory scale Bead Mills or simply Lab Bead Mills are one of the most significant grinding equipments across several laboratories spanning numerous industries. They are considered to be one of the most competent grinding-dispersing systems or grinding mills. Thus these have become indispensable for numerous research laboratories worldwide. RENDERS INDIA is a renowned name in manufacturing highly efficient Lab Bead Mills. RENDERS manufactured SmartGrind Lab Bead Mill is one of such legendary grinding mills that has been extensively and exclusively manufactured, marketed and exported by RENDERS INDIA.A Bead Mill consists of a stationary grinding chamber which in turn contains the shaft and agitator discs. The chamber is filled with required volume of grinding media i.e. beads. The material leakage is prevented by mechanical seal. The material is pumped into the chamber using a pump. The material or the batch to be processed is being aggressively agitated along with the beads. The necessary energy for dispersion and grinding is transmitted to the grinding beads by the agitator discs. The higher degree of collision between beads, agitator discs, materials and tank chamber inside the chamber brings about fine grinding effect. .The mill is fed continuously by the pump. The material holding time inside the chamber is controlled by variation of the pump speed.They are also popularly known as Lab Dyno Mills or Lab Super Flow Mills.|
Aimed to achieve higher degree of
- Designed for optimum particle size reduction our SmartGrind Lab Bead Mill reduces particle size upto 500 Nanometers.
- For laboratory scale, chamber configurations available range from 250 ml to 1 Litre.
- SmartGrind Lab Bead Mills are manufactured with variety of materials of construction that may include Mild Steel (MS), Stainless Steel (SS) of all grades and several other materials to suit your process requirements.
- Grinding media used are made up of stainless steel, zirconium oxide, tungsten carbide, ceramic, glass etc. Beads of appropriate size and shape are chosen to give the best grinding and dispersing effect.
- The chamber is jacketed for cooling or heating purpose and provisions of necessary inlet and outlet with nozzles bring about perfect process environment for the lab bead mill.
- Mechanical seals are being employed as the sealing system as the sealing in Bead Mills is one of the most vital parameter for their performance.
- Our precisely calculated torque, revolutions of shafts and agitator discs, shape and design of agitator discs, dimensions of chamber, type and material of construction of grinding media beads, sealing system etc. make our SmartGrind Lab Bead Mills give unmatched quality and superior performance.
- The premixed material is pumped from the source and injected into the inlet of the Bead Mill chamber. The inlet of the cylinder lies on the above side of the tank. Material discharge occur at the outlet, present at the bottom of the tank, through a control valve or a discharge pump.
- The dwell time is fixed by the operator, dwell time is controlled by the pumping rate. When the dwell time is longer, the grinding becomes finer.
- A perfect operating speed ranging from 10 to 1000 revolutions per minute (RPM) to suit your requirement is achieved by combining of superior quality Motor, VFD (Variable Frequency Drive) and other electro-mechanical arrangements.
- All our SmartGrind Lab Bead Mill models are safe, as we offer every product in certified explosion proof options.
- The SmartGrind Lab Bead Mills may combine with smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features to make your entire set of machinery and process ‘smarter’.
- Chamber pressure control with the help of digital pressure controlling system which automatically stops the feed pump when the set pressure is exceeded along with alarm on the panel.
- Temperature control with the help of a temperature sensor and controller, which automatically stops the grinding motor when a set temperature is exceeded.
- SmartGrind Lab Bead Mills are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc give the machines unmatched look.
- Detachable cover gives access to main motor terminals and drive belts. Easy detachable flanged chamber for easy removal of beads and cleaning purpose.
- The SmartGrind machines generate unbelievably low noise during operation thus reducing the sound pollution.
- Our SmartGrind Lab Bead Mills are well capable of handling low to high viscous materials, thus it proves to be very efficient in wet milling technologies.
- Suitable sized and shaped beads made up of stainless steel, chrome steel, zirconium oxide, tungsten carbide, ceramic etc. are used as the grinding media.
- The Lab Bead Mills are available in two variants.
USES & APPLICATION
- Our SmartGrind Lab Bead Mill is compact designed thus occupying very less space.
- The SmartGrind Lab Bead Mills are cost effective, energy efficient.
- Superior materials, components used to construct our SmartGrind Lab Bead Mills impart maximum durability with sturdy and robust characteristics.
- Our aim of ‘guaranteed satisfaction’ is achieved by fully customized design for small tank capacities to large tank capacities for various viscosity range and customization of other components including material of construction, impellers and other features according to the customers’ need. Our machines are safe, easy and convenient in operation without any hassles.
- Renders SmartGrind Advanced Featured (AF) Lab Bead Mills possess all advanced features that you wish to possess. You may opt to add on speed control, pressure monitoring and control, temperature monitoring and control, HMI Control panels, process automation by limit switches, auto control valves, load cells, ultra sonic sensors, flow rate monitoring and control etc.
- We design and manufacture SmartGrind Lab Bead Mills with latest industry standards and comply with international standards of engineering.
- Short manufacturing and delivery time.
- Food processing