OVERVIEW:
For the first time there is a universal machine for all your laboratory needs. With our SmartGrind Lab Dispermill you can disperse, mix, homogenize, mill and emulsify. It is a solution for optimal particle size reduction and distribution. Ultra-fine grinding and mixing has proved to be a major attraction for several laboratories to use in improving the quality of products. The Lab Dispermill has a specific additional advantage of dispersion over other conventional milling equipment and thus are very popular among the laboratories. Our SmartGrind Lab Dispermill are in high demand in countries spanning Middle East, Africa, South East, Bangladesh, Myanmar and Sri Lanka apart from India where it leads the market.The Lab Dispermill consists of a stationary vertical grinding chamber which in turn contains the shaft. The shaft bears special grinding discs, the number of the discs may be 2 to 3. The chamber is filled with required volume of grinding media i.e. grinding balls or beads. The material is directly charged into the grinding chamber from the top of the chamber. The material or the batch to be processed is being aggressively agitated along with the grinding media. The necessary energy for dispersion and grinding is transmitted to the grinding media by the grinding discs. The higher degree of collision between grinding media, discs, materials and tank chamber inside the chamber brings about fine grinding and dispersion effect. .The dispermill is run for a certain operating time based upon the process requirement.
Lab Disper Mill

SALIENT FEATURES

Features

  • Aimed to achieve higher degree of
    • Grinding
    • Dispersing
  • Designed for optimum particle size reduction our SmartGrind Lab Dispermill reduces particle size upto 3-5 microns.
  • For laboratory scale, chamber configurations available range starts from 1 Litre.
  • SmartGrind Lab Dispermills are manufactured with variety of materials of construction that may include Mild Steel (MS), Stainless Steel (SS) of all grades and several other materials to suit your process requirements.
  • Grinding media used are made up of stainless steel, zirconium oxide, tungsten carbide, ceramic, glass etc. Balls of appropriate size and shape are chosen to give best grinding and dispersing effect. For better grinding results two sets of balls with different sizes are being used.

More Features

  • All our SmartGrind Lab Dispermill models are safe, as we offer every product in certified explosion proof options.
  • The SmartGrind Lab Dispermills possess all smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features to make your entire set of machinery and process ‘smarter’.
  • Temperature control with the help of a temperature sensor and controller, which automatically stops the grinding motor when a set temperature is exceeded.

Features

  • The chamber may be jacketed for cooling or heating purpose and provisions of necessary inlet and outlet with nozzles bring about perfect process environment for the Lab Dispermill.
  • Mechanical seals or any other appropriate seals may get employed as the sealing system of the Lab Dispermills.
  • Our precisely calculated torque, revolutions of shafts and agitator rods, shape, design and articulation of agitator rods, dimensions of chamber, type and material of construction of grinding media, sealing system etc. make our SmartGrind Lab Dispermills give unmatched quality and superior performance.
  • A perfect operating speed ranging from 10 to 1440 revolutions per minute (RPM) to suit your requirement is achieved by combining of superior quality Motor, VFD (Variable Frequency Drive) and other electro-mechanical arrangements

More Features

  • SmartGrind Lab Dispermills are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc give the machines unmatched look.
  • Finished material discharge is through valves or manual tilting as the grinding basket is detachable and movable.
  • The SmartGrind machines generate unbelievably low noise during operation thus reducing the sound pollution.
  • Our SmartGrind Lab Dispermills are well capable of handling low to high viscous materials, thus it proves to be very efficient in wet milling technologies.

SPECIFICATION

Product Code/Model No. Pot/ Full Cap. [Ltr] Working / Batch Cap. [Lit] Motor Rating HP Max RPM  Blade Type  Lifting & Lowering Arrangement
SmartGrind LDM-AF-1 2 1 0.25 2800 Special Grinding Disc Hydraulic Operated
SmartGrind LDM-AF-3 5 3 0.5 2800 Special Grinding Disc Hydraulic Operated
SmartGrind LDM-AF-5 8 5 0.75 2800 Special Grinding Disc Hydraulic Operated
SmartGrind LDM-AF-10 15 10 1 2800 Special Grinding Disc Hydraulic Operated
SmartMix LDM-AF-20 30 20 1.5 2800 Special Grinding Disc Hydraulic Operated
If any special requirement regarding above product pls. give the detail to fulfill your requirement.

RENDER ADVANTAGES

USES & APPLICATION

  • Our SmartGrind Lab Dispermill is compact designed occupying very less space.
  • The SmartGrind Lab Dispermills are very cost effective and energy efficient and thus are economical in operation.
  • Superior materials, components used to construct our SmartGrind Lab Dispermills impart maximum durability with sturdy and robust characteristics.
  • Our aim of ‘guaranteed satisfaction’ is achieved by fully customized design for small tank capacities to large tank capacities for various viscosity range and customization of other components including material of construction, impellers and other features according to the customers’ need.
  • Our SmartGrind Lab Dispermills are configured and manufactured of high grade components like motor, gearbox, belts, bearings, seals improves quality of the machine.
  • Our machines are safe, easy and convenient in operation without any hassles.
  • Renders SmartGrind Advanced Featured (AF) Lab Dispermills possess all advanced features that you wish to possess. You may opt to add on speed control, pressure monitoring and control, temperature monitoring and control, HMI Control panels, process automation by limit switches, auto control valves, load cells, ultra sonic sensors, etc.
  • Easy available of spare parts or wear and tear parts
  • We design and manufacture SmartGrind Lab Dispermills with latest industry standards and comply with international standards of engineering.
  • Short manufacturing and delivery time.
  • Chemicals
  • Paints
  • Inks
  • Coatings
  • Pigments
  • Colorants
  • Cosmetics
  • Confectioneries
  • Food processing
  • Beverages
  • Pharmaceuticals
  • Resins
  • Polymers
  • Adhesives
  • Herbal
  • Textiles
  • Plastics
  • Polyester
  • Polyurethanes

Also available in economy models (SmartGrind Lab Dispermill EC Series ).