OVERVIEW:
The Sand Mills or otherwise known as Batch Type Bead Mills are considered to be one of the most competent grinding-dispersing systems or grinding mills. They are simple, cost effective and efficient machines and thus these are employed in numerous industries and research laboratories worldwide. From decades, Renders India is primarily engaged in manufacturing and exporting high quality Sand Mills. The performance and the quality of the SmartGrind Sand Mills manufactured by Renders India has garnered immense accolades across several industries in India and overseas.The Sand Mill or Batch Type Bead Mill consists of a stationary vertical grinding chamber which in turn contains the shaft and agitator discs. The chamber is filled with required volume of grinding media i.e. beads. The material is directly charged into the grinding chamber from the top of the chamber. The material or the batch to be processed is being aggressively agitated along with the beads. The necessary energy for dispersion and grinding is transmitted to the grinding beads by the agitator discs. The higher degree of collision between beads, agitator discs, materials and tank chamber inside the chamber brings about fine grinding effect. .The mill is run for a certain operating time based upon the process requirement.These SmartGrind Sand Mills are used in many industries like paint, ink, pigments, coatings, chemicals, food processing, beverages, pharmaceuticals, cosmetics etc.
Sand Mill

SALIENT FEATURES

Features

Aimed to achieve higher degree of

  • Grinding
  • Dispersing
  • Designed for optimum particle size reduction our SmartGrind Sand Mill reduces particle size upto 1 micron.
  • Available in wide range of capacities from laboratory scale to production scale. Various chamber configurations available to meet process requirements ranging from 1 L to 300 L and beyond.
  • Finished material discharge is through valves or tilting.

More Features

  • Mechanical seals or any other appropriate seals are being employed as the sealing system as the sealing in Sand Mills is one of the most vital parameter for their performance.
  • Our precisely calculated torque, revolutions of shafts and agitator discs, shape and design of agitator discs, dimensions of chamber, type and material of construction of grinding media beads, sealing system etc. make our SmartGrind Sand Mills give unmatched quality and superior performance.
  • A perfect operating speed ranging from 10 to 1440 revolutions per minute (RPM) to suit your requirement is achieved by combining of superior quality Motor, VFD (Variable Frequency Drive) and other electro-mechanical arrangements.
  • All our SmartGrind Sand Mill models are safe, as we offer every product in certified explosion proof options.

Features

  • The SmartGrind Sand Mills may combine with smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features to make your entire set of machinery and process ‘smarter’.
  • Temperature control with the help of a temperature sensor and controller, which automatically stops the grinding motor when a set temperature is exceeded.
  • SmartGrind Batch Type Bead Mills or Sand Mills are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc give the machines unmatched look.

More Features

  • A perfect operating speed ranging from 10 to 1440 revolutions per minute (RPM) to suit your requirement is achieved by combining of superior quality Motor, VFD (Variable Frequency Drive) and other electro-mechanical arrangements.
  • All our SmartGrind Attritor Mill models are safe, as we offer every product in certified explosion proof options.
  • The SmartGrind Attritor Mills may combine with smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features to make your entire set of machinery and process ‘smarter’.
  • Temperature control with the help of a temperature sensor and controller, which automatically stops the grinding motor when a set temperature is exceeded.
  • SmartGrind Attritor Mills are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc give the machines unmatched look.
  • The SmartGrind machines generate unbelievably low noise during operation thus reducing the sound pollution.

SPECIFICATION

Product Code / Model No. Vessel / Full Cap.[Lit] [Lit] Working / Batch Cap. [Lit] Motor Rating(HP) Disc RPM
SmartGrind SDM-AF-1 3 1 1 700-1400
SmartGrind SDM-AF-3 9 3 2 700-1400
SmartGrind SDM-AF-5 15 5 3 700-1400
SmartGrind SDM-AF-10 30 10 5 700-1400
SmartGrind SDM-AF-15 45 15 7.5 700-1400
SmartGrind SDM-AF-20 60 20 10 700-1400
SmartGrind SDM-AF-25 75 25 12.5 700-1400
SmartGrind SDM-AF-30 90 30 15 700-1400
SmartGrind SDM-AF-40 120 40 15 700-1400
SmartGrind SDM-AF-50 150 50 20 700-1400
SmartGrind SDM-AF-60 180 60 20 700-1400
SmartGrind SDM-AF-70 210 70 25 700-1400
SmartGrind SDM-AF-80 240 80 25 700-1400
SmartGrind SDM-AF-100 300 100 30 700-1400
If any special requirement regarding above product pls. give the detail to fulfill your requirement.

RENDER ADVANTAGES

USES & APPLICATION

  • Our SmartGrind Sand Mill is compact designed thus occupying very less space.
  • The SmartGrind Sand Mills are very cost effective, energy efficient and thus are economical in operation.
  • Superior materials, components used to construct our SmartGrind Sand Mills impart maximum durability with sturdy and robust characteristics.
  • Our aim of ‘guaranteed satisfaction’ is achieved by fully customized design for small tank capacities to large tank capacities for various viscosity range and customization of other components including material of construction, impellers and other features according to the customers’ need.
  • Our SmartGrind Sand Mills are configured and manufactured of high grade components like motor, gearbox, belts, bearings, seals improves quality of the machine.
  • Our machines are safe, easy and convenient in operation without any hassles.
  • Easy available of spare parts or wear and tear parts
  • Short manufacturing and delivery time.
  • Renders SmartGrind Advanced Featured (AF) Sand Mills possess all advanced features that you wish to possess. You may opt to add on speed control, pressure monitoring and control, temperature monitoring and control, HMI Control panels, process automation by limit switches, auto control valves, load cells, ultra sonic sensors, etc.
  • Easy available of spare parts or wear and tear parts
  • We design and manufacture SmartGrind Sand Mills with latest industry standards and comply with international standards of engineering.
  • Chemicals
  • Paints
  • Inks
  • Coatings
  • Pigments
  • Colorants
  • Cosmetics
  • Confectioneries
  • Food processing
  • Beverages
  • Pharmaceuticals
  • Resins
  • Polymers
  • Adhesives
  • Herbal
  • Textiles
  • Plastics
  • Polyester
  • Polyurethanes

Also available in economy models (EC series).