|Renders India, having vast experience and expertise in rendering mixing solutions for variety of processes across spectrum of industries, positioned itself at the zenith of manufacturers of Ribbon Blenders. Our flawless designed and manufactured advanced featured ribbon blenders are robust, efficient and versatile machines employed in numerous applications in various industries across the globe. Our SmartMix Ribbon Blenders are in high demand in countries spanning Middle East, Africa, South East, Bangladesh, Myanmar and Sri Lanka.
A typical Ribbon Blender consists of a U shaped trough, double helical ribbon blades, base frame, motors, gearboxes, electrical controls and other related accessories. SmartMix Ribbon Blenders are designed to provide high mixing efficiency, blending small proportions into large stocks. These outstanding machines are used to mix or blend solids, liquids of variable viscosity ranges and are used in pharmaceuticals, food processing, chemicals, paint, pigments, plastics, cosmetics etc. A ribbon agitator consisting of a set of inner and outer helical agitators where the outer ribbon moves materials in one direction and the inner ribbon moves the materials in the opposite direction. The blending action is achieved by counter rotation of ribbon agitators inside the trough and trough wall.
- Available in wide range of vessel capacities ranging 50 litres to 2500 litres to suit the process and your requirement.
- Available in two variants:
- Single Ribbon Blender
- Double Ribbon Blender
- Paddle Ribbon Blender
- SmartMix machines are manufactured with variety of materials of construction that may include Mild Steel (MS), Stainless Steel (SS) of all grades and several other materials to suit your process requirements.
- Finished material or final product discharged by following ways:
- Tilting: The trough is tilted to approximately 90⁰ to 120⁰ for direct unloading of the material.
- Valves: Using of proper valves is simple and cost effective way for discharging of finished materials with less to medium viscosity.
- Our precisely calculated torque, revolutions of ribbon agitators, gear ratios, shape and dimensions of ribbon agitators, trough, base frame etc. and bearings, sealing system, couplings etc. make our SmartMix Ribbon Blenders give unmatched quality and superior performance.
- Our SmartMix Ribbon Blenders are configured and manufactured of high grade components like motors, gearboxes, belts, bearings, seals improve the quality of the machine.
- Selecting and using of proper sealing system that may include gland packing or mechanical seal enhances the process and life span of the machine.
- All our SmartMix models are safe, as we offer every product in certified explosion proof options.
- Counter rotating ribbon agitators are designed and manufactured by applying thorough systematic engineering and machining process. The ribbons go through all requisite rigorous tests to make them perform marvelously. Wide range of material construction is available including Mild Steel (MS), Stainless Steel (SS) and other materials. Special care of selection is opted for food and pharmaceutical industries.
- The construction material of U shaped trough or the bowl can be configured to suit your requirement. The sturdy, stable and vibration-free base frame mostly made by mild steel (MS of all grades) gives mounting support to the entire.
- The option of Insulation or Jacket is available for cooling or heating by steam, oil, water. Electric heaters can also be incorporated.
- The SmartMix Ribbon Blenders may possess smart features that include speed controller, temperature and pressure monitoring devices, programmable logic controller (PLC) ,HMI control panel, touch panels, limit switches, sensors, auto-valves and several other highly advanced features to make your entire set of machinery and process ‘smarter’.
- SmartMix Ribbon Blenders are painted and coated superiorly for great aesthetic looks and long life span. A supreme finishing touch of the wetted parts i.e. buffing, polishing etc give the machines unmatched look and performance.
- Vacuumable design for dust free operation is an added advantage of our SmartMix Ribbon Blenders.
- Automatic spraying system during operation as per process requirement and cleaning after batch can be equipped.
- Also available in paddle ribbon design which combines inner ribbons with outer paddles. The paddle ribbon blenders are mostly suited for fragile, heat sensitive products.
USES & APPLICATION
Our proven, accomplished, efficient and versatile industrial mixers are used in numerous processes in several industries. Some of them are:
- Food processing
- Confectioneries and chewing gums
- Cake mixes